DIY Vitamix Vacuum Blender Container

DIY Vitamix vacuum blender lidI think Vitamix blenders are the best on the market, so when I decided to investigate vacuum blending, I rigged up a Vitamix vacuum blender container. The first thing you need for a vacuum blender is an air-tight container. Unfortunately the classic Vitamix lids do not form an air-tight seal. Initially I thought I could just seal the hole in the middle of the lid, but it turns out that the edge of the lid that seals against the container does not hold up to vacuum.

If you decide to make your own, keep in mind that doing so voids the warranty. I haven’t had any problems with my modifications, but proceed at your own risk.

Interestingly, the new Ascent Series Vitamix lids have an airtight gasket, but I wanted to be able to blend smaller amounts for my testing. Vitamix has plans to release a smaller Ascent container, but I don’t know when it will come out. I decided to make a sealed lid for a 32-oz classic Vitamix container.

The first challenge with sealing a Vitamix container is that the top is not flat, so you can’t just use a flat gasket. However, we are fortunate on a separate matter: directly below the pour spout the inside of the container is a perfect circle. So I decided to make a lid to seal against that circle. Below that circle, the walls transition to a square, so that transition point prevents the lid from going too far into the container.

Here’s the overview: I cut a piece of acrylic for the lid, and then I cut a slit in silicone tubing and put it around the acrylic to form a gasket.

I used a laser cutter to cut the acrylic. You might be surprised to find a laser cutter that you can use near you. Search for fab lab, makerspace, or hackerspace. I’ve also heard that some libraries have them. You could also use a saw.

Parts list for lid

(Note that Amazon prices jump around, so some of these might no longer be the best deal. Also, these are affiliate links, so I get a little commission if you order via them, at no extra cost to you.)

Total cost is about $100 to $170, depending on how many of the tools you already have, and if you opt for the optional vacuum gauge and valves.

1/4″ clear acrylic sheet (if there’s a TAP plastics or similar store near you, you can save money by buying a scrap piece from them. Or, if you find a place with a laser cutter, they may have scraps for free.)

1/4″ID, 1/2″OD Silicone Tubing (for gasket)

Silicone Sealant

Stainless Steel 1/4″ Barb Fitting

PTFE tape

1/4″ ID vinyl tubing (for vacuum lines)

Tools you’ll need:


utility knife with fresh blade

7″ hose clamp (cheaper at local hardware store or home depot)

masking tape

1/4″ NPT thread tap

crescent wrench

Making the lid

For the 32-oz Vitamix container I cut a 4.9″ disk from the acrylic, with a 7/16″ hole for the tap. Then I rounded the top and bottom of the outer edge of the disk with the file. I filed it so that the corners have about a 1/16″ radius, evenly all around the disk.

I cut a piece of the silicone tubing to go around the disk, and cut a single slit along its length. Getting just the right length is tricky, so I used the first piece as a rough draft, and then adjusted the length to get the second piece just right. You can also check that the lid with silicone around it will go onto the container. It has to slide in a bit, so I rubbed it with a little cooking oil, to allow it to slide in. If it’s too tight, you can file off a bit more of the acrylic.

When you cut the silicone you want the cut to be straight and perpendicular to the tubing length. I found it hard to get a nice cut when trimming off small amounts, so that’s why I used the “rough draft” piece for sizing help. The silicone is flexible enough that there is a bit of leeway.

Try to keep the silicone tubing clean.

I put the correct length piece of slit silicone tubing around the disk. I used masking tape to tape one end in place and applied silicone sealant to the flat end of the tubing. Then I put the other end of the tubing flush against the first end, and taped it in place as well. I also put a piece of masking tape over the joining area. Then I used a hose clamp to hold everything in place while the silicone cured. The hose clamp goes around the outside of the silicone tubing on the disk. The hose clamp does not have to be tightened super-tight, just enough to keep the ends flush. I put masking tape on the inside of the hose clamp that would contact the sealant. I let it cure for 24 hours, and then removed the hose clamp.

Then I cut threads in the middle of the lid for the barb fitting using the tap and crescent wrench. I wrapped the fitting in PTFE tape, and screwed it in.

I also ended up sealing the interface between the slit silicone tubing and the disk with silicone because sometimes blending liquid splashed up, and it was able to get between the lid and the inside of the silicone tubing gasket.

Vacuum Pumps

There are manual vacuum pumps, but I figured it would be more convenient to have an electric one. The first ones I found are the big ones with a handle that people use for HVAC work. However, I think those are overkill for this application, and I also learned that they exhaust a fine mist of oil particles. That’s fine if you’re in a work site or garage, but I figured it would be too messy for the kitchen.

Then I came across these small 12V electric vacuum pumps on Amazon. I decided to get two to try running them in series. I got the cheapest, and the second cheapest, and they appear to be identical aside from the label. According to my vacuum gauge, each one pulls 21 in Hg, and together they pull 27 in Hg. The lid is able to hold that vacuum without leaking for the minute or two it takes to blend. (I didn’t do long term leak tests because they’re not relevant to vacuum blending.)

I haven’t done comparative testing to see how much extra benefit the second pump gets you. It’s the difference between removing 70% of the air and removing 90% of the air. I figured if I’m taking the time to do this, it’s worth going for the double pump setup.

A note about units
The units for measuring vacuum can be a bit confusing. There are many different units, and to make it worse, sometimes people count down from atmospheric pressure, and sometimes they count up from absolute vacuum. Ideally when counting down below atmospheric they’ll include a negative sign, but not always. In the US, the most common unit for this type of vacuum seem to be inches of mercury (in Hg) below atmospheric. If you want to convert units, I recommend Google’s unit conversion tool. You can google “X unitA in unitB” (e.g. “27 in Hg in mbar”). Just note that it doesn’t work with negative signs.

If you use those 12V vacuum pumps you’ll need a 12V power supply. I was able to find an old one around the house, but if you don’t have one, you can get one on Amazon. I measured the 12V vacuum pumps use 650mA at vacuum. (The cheaper of the pumps, which is the one I recommend, has some false information in its description stating that it uses up to 96W—that is just wrong.) I’d round up and use a minimum of 1A per pump, maybe 1.5A to be on the safe side. I’m running the two pumps on a 3A power supply.

If you go this route, you’ll also need a plug, wire, solder, and soldering iron to connect it up. If you found a place with a laser cutter, they may also have these materials available.

Alternatively, you could get a pre-wired pump for a vacuum sealer like this one (or if you already have a vacuum sealer, some of them have an accessory hose). You could also try a hand-powered pump; here are instructions for converting a bike pump.

Vacuum Gauge

A vacuum gauge is optional, but I think it’s nice to have, since you can use it to check that you don’t have leaks, and also to tell what kind of vacuum you’re pulling. You also don’t necessarily need valves, but I decided to get them to make it easier to remove the lid. If you don’t get valves, you’ll remove the vinyl tubing from the barb on the lid each time you open it.

Vacuum gauge

Barstock Cross, 1/4″ x 1/4″ x 1/4″ x 1/4″ NPT Female

2x Mini Ball Valve, Lever, 1/4″ NPT Male x NPT Female

2x Brass Hose Fitting, Adapter, 1/4″ Barb x 1/4″ NPT Male

There are various configurations that would require other fittings, but I think the one I have with the cross, valves, and gauge at the pump end of the tube works pretty well.

Here’s what the pumps and gauge look like all hooked up:
Dual vacuum pumps with valves and gauge, ready for vacuum blendingI currently put the pumps in a small cardboard box, but I may make a nicer box with an on-off switch, possibly from laser-cut acrylic.

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DIY Vitamix Vacuum Blender Container — 11 Comments

  1. Great article and idea, thanks!

    Do you know if the Ascent Series caraffes are actually air tight? When I examined one at Williams Sonoma, the seal inside the vent seemed that it might possibly be airtight, but the one around the perimeter, although a very nice looking splashy liquid, looks to me like it would not hold pressure.

    • I did a very brief test on the Ascent container, and the lid’s perimeter gasket seemed to hold vacuum. However, to be fully confident I’ll need to do further testing. I used the lid I made for the 32-oz container, and it mostly sealed, but it started leaking on the Ascent container at around -16 in Hg. The leak was because of slightly raised writing on the top of the ascent lid, and the gasket for the 32-oz was too narrow to perfectly seal it. Once I get a flat gasket I can do better vacuum testing of the Ascent container, but I think it will seal well enough.

    • My point about the Ascent series is that the Ascent lid should make it easier to make a sealed vacuum lid for those containers. If you want to vacuum blend, you’d still need vacuum though.

    • There are two kinds of 64-oz containers: tall/narrow, and short/wide. With that measurement, I’m guessing you have a tall/narrow one. That sounds about right. I measured that part of the container opening at 5.1″ for the 32-oz and 5.75″ for the tall 64-oz. I didn’t file down the corners of the disk precisely, so my measurements aren’t that precise. I just filed down the corners until the lid could slide in with the gasket (you can test the fit before gluing the gasket).

      One other thing—upon closer inspection of the tall/narrow 64-oz container, it looks like it might be a slightly harder to get a good seal, because the pour spout goes closer to the area you’d be trying to seal. It looks like it may still be possible, but I don’t know for sure if this design will work on that container.

      • Yes, I have the the tall/narrow 64-oz. For the 32-oz in your post you said you cut a 4.9″ disk from the acrylic, but you measured the opening to be 5.1″. Is the .2″ difference to account for the gasket, ie if the opening for the 64-oz is 5.75″, should I cut a 5.55″ disk from the acrylic? Thanks again.

  2. I made one following the directions above — exact parts and all. My first lid leaked. There were two possible mistakes in the construction. I filled the tube with silicone glue and clamped it very tightly around the circumference with a hose clamp while gluing. For my second try, the tube was not pulled extra tight and only glued at the edges touching the lid disk. It turned out so snug in the pitcher that when, in my haste to try it out, I neglected to oil the pitcher, I had a hard time getting it out. Duly spreading oil inside the pitcher mouth and on the lid tubing, first just empty to test the vacuum and then orange-apple-strawberry, it all worked perfectly. AND IT WAS DELICIOUS!

    I’m not sure, but I think that having a little give in the silicone tubing allows it to flex and form itself into shape.

    Wow! Vacuum technology with my own hands!

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